Digital Textile Printing Technology - New Horizon For Textile Industry

Digital technology is the keyword of this era. Every industry and field has changed with digital technology revolution. Textile industry has also rewarded by digital technology and most of the processes in textile industry have become fast and easy. Textile printing is one of the processes which have changed drastically. The traditional rotary screen printing has now replaced by various innovative technologies. It is interesting to see how digital technology has brought magical change in textile printing. This article talks about the latest digital printing technology and its advantages.

Advantages Of Digital Printing Technology

Earlier, textile printing was carried out with rotary screen printing. This technique was replaced by many other techniques like thermal transfer printing, thermal inkjet, continuous inkjet, piezoelectric inkjet, electrophotography etc. Digital printing technology brought a variety of digital printers to print on papers. Similarly, digital textile printing technology helped print on fabrics. For digital textile printing, it is essential that the fabric must be processed to have an ink holding capability. Digital printing technology has offered many advantages over traditional printing such as –

• Easy and fast process and printing
• Great flexibility for printing
• Availability of more colors and superb quality printing with photo/ realistic effects
• Facility for exclusive / unlimited designs

But these advantages are common advantages of digital printing arena. It offered wonderful benefits to textile industry as well. These advantages are –

• Economical printing – Digital textile printing saved time, increased printing speed and it is cost- effective.
• Accelerated designing and printing – It not only reduced the space requirements for storing plates, screens, films etc. but also saved time for proofing. It helped accelerate design and product development.
• Green technology – It is safe, clean and very less hazardous for environment. It also helps minimize wastage.
• Easy to correct/modify – Unlike traditional techniques, digital textile printing allows to correct or modify designs without delays or increase in costs.
• Facility for short productions to test market trends – With traditional printing, it was difficult to go for short productions because of cost concerns as well as time factor. Digital printing allows printing short productions quickly and in a cost effective way. Thus, it is easy to test new designs and market trends.
• New opportunities – Digital technology has opened new opportunities for designers, sales persons and merchandisers to produce a huge variety of print designs to fulfill market demands and this helped grow textile industry.
• Encouraged fashion era – The ease of textile printing, corrections, short products and reduced delays certainly helped textile industry to serve ever changing demands from fashion industry.

As the digital textile printing machine prints the file stored on computer, it has minimized the risk of design theft. The variety of digital textile printing machines has been developed on the market today. These machines need different types of inks for printing. Usually, disperse dye inks, acid dye inks and reactive dye inks are used for digital textile printing. No doubt, digital technology has brought a miraculous change in textile printing.

Latest Label Printing Technologies

Label is one of the important parts of any product. It is obligatory to stick labels on certain products. While labels serves as one of the effective marketing materials which highlights the product brand. Thus, label printing has great demands from various manufacturing industries. The printing machine industry has brought plenty of label printing machines for them. Label printers are different from regular printers. If you want to know more about label printers and technologies used in label printing, just go ahead and discover it.

About Label Printers

Label printers are specially designed to print labels from small to the size of several inches. Running sheets or rolls are used for label printers. You need not calibrate the label to print on label printer. These printers do not have problems like paper jamming. Label printers are portable devices which can be placed on the desk at ease. The market offers variety of label printing including 4 color printers. The printers are designed using different label printing technologies. Let’s see the technologies used in label printers.

Label Printing Technologies

There are two main technologies used in label printers. These technologies are widely used as per the application of label printing processes. These technologies include –

• Flexographic printing technology – It is the traditional label printing technology which uses ink and flexible relief plates for printing. The flexographic plate is made of rubber or polymer. It is raised with text or image which is attached to the cylinder. The technology uses three types of inks namely water based, UV curing and solvent based inks. These inks are low viscosity and hence facilitate fast printing. The most important feature of this technology is that you can print on any substrate including metallic films, polymer films etc. Typical applications of flexographic printers include printing on carton boxes, self-adhesive labels, shopping bags, wallpapers etc. The technology advancements include improvements in the methods of plate creation and plate materials, ink qualities. The features like enhanced printing quality, cost effectiveness and faster printing are responsible for wide use of these technology devices in the industry.
• Thermal printing technology – As the name suggests the technology uses thermal print head to print images on the label surface. There are two methods of thermal printing such as –

• Direct thermal printing technique – The heat sensitive media(paper) is used. The front side of the label is heat sensitive and back side is self-adhesive. The thermal print head prints the image as label surface area turns black. This technique is widely used for printing bar codes, name tags and price labels for various products.
• Thermal transfer technology –This technique includes a thermal transfer ribbon in between the label and thermal printer head. The heat from printing head melts the pigments on the ribbon and these pigments are absorbed by the label. This technique provides better quality and durability than direct thermal printing. Thermal transfer printers allow printing on wide variety of media like nylon, polyethylene, fabric etc.

These label printing technologies and advancements have improved the label printing speed, quality and reduced printing costs substantially.

Modern Digital Printing Machines For Fast And Quality Printing

Today, Information Technology (IT) has seized all the industries and work processes with advanced technologies. Similarly, printing arena has been expanding its horizon offering a wide variety of printing machines according to user requirements. Whether it is a small or big business, whether it is manufacturing industry or service industry, printing requirements are the part of these businesses. The printing industry serves printing options to cater all their needs. If you are looking for the printing machine for your business or small office, this article talks about printing machines available on the market today.

Customer Oriented Printing Machine Market

You will find the market flooding with tremendous variety of printing machines. Basically these machines have been developed based on three technologies –

• Offset printing – Offset printing machines are used for mass printing applications in publications or print media. The widely used offset printing machines include sheet fed offset printing machines and web offset machines which need large paper rolls for printing.
   
• Letter Press printing – This is the traditional technique of printing and some letter press printing machines are still in use as this technology is cost effective and suits some specific printing requirements.
   
• Digital printing – These latest technology printing machines offer excellent variety to suit almost all printing requirements. Digital printing technology has brought magical change in printing industry. It improved printing speed, quality, convenience and flexibility. Today, you will find different digital printing machines established to suit various printing requirements. Here are some of the digital printing machines that are widely used for different applications –  

• Production and digital press printers - These printers are specially designed for mass printing requirements of media or publications. Various machines provide high quality color printing facilities.
• Laser/ Inkjet printers – These printing machines are available for a wide variety of applications right from commercial printing to personal printing requirements.
• Thermal transfer printers – These printing machines include hot stick and thermal wax printers.
• Imagesetters and Platsetters – These devices are used for image films and plates printing applications.

                     
Besides these digital printing machines, there are various other printing machines designed to suit different applications. Label printing machines are one of them. Using label printing machines, one can print on different media like wood, metal, cloth, plastic etc. Label printers also show a wide variety depending on the print media. CD printers, sticker/ roll printers, vinyl printers, banner printers etc. are also some digital printing machines offering excellent printing services.

The digital printing machinery industry has featured with new dimension that is 3D printing technology. Now, there are a variety of commercial to personalized 3D printers available in the market. 3D printers are different from all other digital printing devices in that these printers create 3D objects according to its design. 3D printers are used to design prototype, model or for production of articles. These printers use ABS plastic and other materials for 3D printing. Thus, digital printing machinery market is full of a wide variety of printing devices to fulfill various printing requirements. Just name it and you will get the best suitable printing machine for you.

Concepts In Textile Printing

When it comes to textile printing, it can be defined as the process by which color is applied on fabrics in different designs and patterns. The fabrics which are printed have the color bonded to the fiber in such a way that it will resist friction or washing. Textile printing is akin to dyeing, but there are differences. If the whole fabric is covered with one color it is considered as dyeing while in textile printing, one or more colors are used in certain arts or in defining patterns or designs.

Textile Printing Devices


When we talk of textile printing machines, a lot of changes have come about in such technology. Before the following printing devices were used:

• Wooden blocks
• Engraved plates
• Stencils
• Silk screens
• Rollers

These were used to place the colors on the fabric. Such primeval and manual technology is still used in many places. There are colorants that are used in printing. Here the dye is thick in order to prevent the color from spreading by capillary attraction beyond the pattern or design borders.

Traditional Textile Printing Technologies

The traditional textile printing techniques and technology can be classified into four main styles:

• You could use direct printing where the colorants consisting of dyes, thickeners and other substances necessary to fix the color are printed on the cloth as per a desired pattern or format.
   
• Printing machines which use a mordant to print the desired pattern on a dyeing cloth.
   
• Resist dyeing is a process by which wax or other substances are printed on the fabric which is then dyed subsequently. The waxed areas do not take on the dye and uncolored patterns are left.
   
• Discharge printing is done by a bleaching agent which is printed on previously dyed fabric to remove some or all of the previous color.

Digital Era

Today the world of textile printing is undergoing a lot of changes. The printing machines and technology used has changed in leaps and bounds. Digital printing technology has come on to meet the demands of innovative design that are done on dress material and saris for the domestic as well as the international market. The man-made fiber industry has progressed much from hand block and screen printing to the modern printing machines used today in the textile industry.

Increasing Market Demand Of Printed Fabrics

Digital technology is being invested in by the textile entrepreneurs. It is accounting for one percent of the global market that deals in printed textiles. The share is increasing as well and is likely to go up by ten percent in the coming five years. There is widespread acceptance of digital printing machines in the textile industry, which is likely to increase further. The technological improvements that are coming about in ink and consumables, printing machinery and print heads are providing innovative opportunities for the designers and manufacturers. It is predicted that printed textiles will reach 32 billion square meters by the year 2015. This innovative textile printing market is seeing major investments in digital printing technology. The production capacity of these machines is much more than traditional printing machines and the innovative and unique design creation possibilities is endless.

Printing Singapore and Taiwan

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Fast, High Quality And Economical Printing With Advanced Printing Machines

Printing industry in India has grown rapidly with emerging printing technologies and growing demands of various printing products in the market. Printing industry shows many traditional printing methods or techniques like lithography, screen printing etc. However; this is an era of digital printing technologies. Printing technologies in India provide all advanced printing machines to cater a wide variety of printing requirements in the market. If you want to know what is going on in the printing industry in India or about different printing machines available, you are right here to know about it.

Serve The Best With Latest Printing Machines 

 

Newspaper printing machines – The most popular newspaper printing machines today are 4-Hi Tower printing machines which facilitate 4 color printing. These machines are ideal for periodical newsletters or publishing, books, posters along with daily newspapers. Three color satellite printing machines are also popular newspaper printing machines.

• Offset Printing Machines – Plenty of offset printing machines are seen in the market. These machines include dry offset printing machines which are used to print on thermoforming or injected containers, sheet-fed offset printing machines are designed to print calendars, stationery, books or similar other printing products. A range of mini offset printing machines to newspaper tabloid machines are available in the market.
• Flex banner printing machines – High speed digital flex and banner printing machines facilitate printing on different media like paper, vinyl, PVC, mesh fabric  etc.
• Label printing machines – A wide variety of four/six color, fast speed and low cost label printers are available to serve label printing requirements. You will also find bar code printers and versatile label printing machines which facilitate printing on different media.

About Label Printing Machines 

 

Discharging Bars

Most of the label printers today come with flexography technology which is also referred as roll label printing. In these printers, roll is loaded at one end and you can avail cut and laminated finished label at the other end. These printers directly print on the substrate with cylindrical printing head. The flexographic system is designed with cutting station which provides single units or separated labels on the roll. The label printing machines are specifically introduced to meet food industry requirements. However, many other industries need different types of labels to provide essential information about the product. Some advanced label printers even help to apply labels on flat or round containers. A range of digital label printing machines and printers provide high resolution, high speed and low cost label printing alternatives.

All these advanced technology printing machines have boosted printing industry amazingly. Just specify your printing requirements and get the perfect printing machine at an ease.

Concept of Material Printing

In the matter of material printing, it could be characterized as the procedure by which shade is connected on fabrics in distinctive plans and examples. The fabrics which are printed have the color reinforced to the fiber in such a path, to the point that it will oppose grinding or washing. Material printing is likened to coloring, yet there are contrasts. On the off chance that the entire fabric is secured with one shade it is recognized as coloring while in material printing, one or more shades are utilized within specific expressions or in characterizing examples or outlines.

Material Printing Devices 

 

When we talk of material printing machines, considerable measures of progressions have come to fruition in such engineering. When the accompanying printing gadgets were utilized:

• wooden squares 
• Engraved plates 
• Stencils 
• Silk screens
• Rollers

These were utilized to place the colors on the fabric. Such antiquated and manual engineering is still utilized as a part of numerous spots. There are colorants that are utilized as a part of printing. Here the color is thick so as to keep the shade from spreading by slender fascination past the example or configuration fringes.

 

Conventional Textile Printing Technologies 

The conventional material printing methods and innovation might be characterized into four primary styles:

• You could utilize immediate printing where the colorants comprising of colors, thickeners and different substances important to alter the shade are printed on the fabric according to a wanted example or configuration.
• Printing machines which utilize a stringent to print the coveted example on a coloring material.
• Resist coloring is a methodology by which wax or different substances are printed on the fabric which is then colored in this way. The waxed zones don't tackle the color and uncolored examples are cleared out.
• Discharge printing is carried out by a dying executor which is printed on formerly colored fabric to evacuate some or the greater part of the past shade. 

Advanced Era

Today the universe of material printing is experiencing a ton of progressions. The printing machines and innovation utilized has changed within a wide margin. Computerized printing innovation has made advances on meet the requests of creative plan that are carried out on dress material and saris for the local and also the universal business sector. The man-made fiber industry has advanced much from hand square and screen printing to the up to date printing machines utilized today as a part of the material business.

Expanding Market Demand Of Printed Fabrics 

Computerized innovation is continuously put resources into by the material business visionaries. It is representing one percent of the worldwide market that arrangements in printed materials. The offer is expanding too and is prone to go up by ten percent in the impending five years. There is across the board acknowledgement of computerized printing machines in the material business, which is liable to build further. The mechanical enhancements that are occurring in ink and consumables, printing apparatus and print heads are giving inventive open doors to the fashioners and producers. It is anticipated that printed materials will achieve 32 billion square meters by the year 2015. This creative material printing business is seeing significant ventures in computerized printing innovation. The processing limit of these machines is substantially more than customary printing machines and the inventive and special outline creation conceivable out.

Advanced Textile Machinery Empowering The Textile Industry

This is an era of automation. Automation has been seen in every place/ industry. Obviously, textile industry is not behind in the process of automation. In fact, textile industry is one of the major industries where automation helped to manage and grow the industry. In textile industry, there are several complex processes need to be carried out on the raw material to furnish it in the fine fabric. Automation certainly helped to improve speed, quality and efficiency of these processes. Today, almost all processes are automated in the textile industry. Even you will find advancement of textile machinery with emergence of digital and other technologies. Go ahead to reveal more about advancement of textile machinery. 

Automation In Textile Industry

 

Being the second largest producer of fiber in the world, India has emerged as one of the major textile machine manufacturing hubs in the world. You will find competitive and best technology solution textile machinery in India. Textile manufacturing process is very complex and involves plenty of different operations to derive fiber from raw material, weaving it to fabric and post processes to dye and print the fabric. Thus, textile industry needs different types of textile machinery to execute different processes automatically. The range of textile machinery includes –

• Various spinning machines
• Weaving machines
• Dyeing machines
• Printing machines

 

About Modern Textile Processing Machines

 

Today’s textile machinery manufacturers are focusing on developing fast, high productive, energy efficient machines to optimize the output. You will find advanced spinning machines using spinning box technology, combining processes like roving, spinning and winding in one machine. These latest technology spinning machines offer the best speed and spinning stability.

The modern weaving machines are based on advanced technologies like air-jet, rapier, projectile, water-jet technologies. In air-jet technology, pre-winder provides exact length of filling thread which is automatically propelled by the jet powered by compressed air. So, these advanced weaving machines help produce high quality fabric at a significant high speed.

The range of advanced dyeing machines provide package dyeing systems which can be used to dye yarns, loose fibers, fabric beams etc. These systems offer fully automated control where you can set parameters or use programs to get expected results. Infra red heating machine, water/ oil heated machines and many other technology alternatives are available to choose modern dyeing machines. 
  
Textile printing machines have improved to offer excellent quality printing. The improved nylon rolling printing machines are compatible with all types of inks / printing materials and help better ink distribution. Modern fabric ink-jet printers facilitate easy wrinkle free feeding for any type of woven or knitted fabric. 

Automation In Textile Processing

Did you know India bags second number in the production of fiber in the world?  Yes, that is why; textile industry in India has flourished to generate huge opportunities of employment. The textile processing in India mainly includes cotton fibers and other fibers like jute, wool, silk and other man-made/ synthetic fibers. The textile processing is the term refers to manufacturing fibers/ yarns to giving the finest woven fabric. If you are interested to know more about textile processing and processing machinery, you are right here to know about it. This article explores a lot about it.

How Do We Get A Fine Fabric From Raw Materials?

 

Earlier, man used to produce fibers/ woven fabric using hand-looms but today, advanced technology power-loom machines are used to do it. However, the textile processing is a complex process which includes several processes like –

• Spinning – This process includes different operations in the blow room such as cleaning, dust removal, blending, carding, combing etc.
• Weaving – The next process after spinning is weaving in which fabric is produced with a weaving machine or a loom. 
• Dyeing – It is generally takes place in three phases. The fiber, water soluble dye and dye liquor are the three main components in this process. 
• Printing – Once the dye is fixed, printing can be carried out to produce colorful printed fabric. In textile processing, different printing methods are used to print the fabric such as block printing, roller printing, ink-jet printing, heat transfer, screen printing etc.

Once all these processes are carried out, a fine texture, ready to use fabric can be obtained.

Which Textile Processing Machinery Is Used To Derive The End Product?

 

Now, you must be aware that textile processing is a long process and includes several stages / operations before getting final product. But now it is not as difficult as it was earlier. Nowadays, different types of processing machines are developed to get the job done easily. This processing machinery includes various machines like –

• Spinning machines – Spinning process is carried out with blow room machines, carding machines, draw frame, roving frame, comber etc.
• Weaving machines – You will find splendid variety of weaving machines using different techniques like air-jet weaving machines, shuttle/ shuttle-less machines, water jet machines, Rapier, projectile weaving machines.
• Dyeing machines – A range of dyeing machines include polymerising machines, mercerizing machines, bleaching machines, steamers, washing machines etc.
• A range of digital printing machines are devised that give high speed and excellent quality printing output.

Thus, automation of various textile processing helped textile industries to produce quality fabric on large scale.  The textile processing in India has expanded vastly showing around 2500 textile weaving factories and more than 4500 textile finishing industries. This industry is growing rapidly and needs both skilled and unskilled employees. Even the subordinate industries like manufacturing textile processing machines are establishing in order to fulfill demands of the growing textile industry.  

Advance Printing Technologies in India

From the ancient times, man tried to develop different print media to preserve the knowledge, express various art forms. Today, print media have flourished with amazing technology revolution. The history of today’s printing technology can be seen from hand impregnated typewriters, simple dot matrix printers to latest advanced printing machines which print millions of copies giving excellent quality. Advanced printing technologies in India have emerged to give a wide variety of printing machines to suit different printing requirements across the print industries.   

 

Explore The Advanced Printing Machines In India

Printing technology in India has remarkably changed with the evolution of digital technology. Whether you own a publication or provide different printing services, you will find a wide variety of printing machines developed specifically to fulfill different printing requirements. These machines are available easily at an affordable price. The list of advanced printing machines can be endless but to name some –

• Label printing machines – You will find different label printing machines based on Memjet technology or other technologies.
• Variety of Laser printers and machines that can be connected to computers to print different types of documents.
• Commercial printers/ machines which are heavy duty machines offering quality prints.
• Offset printing machines – To print information on metals, polythene, clothes, wood or other materials, advanced laser offset printing machines have been developed on the market.
• 3D printers – 3D printing is the next step of ordinary printing where 3D object can be manufactured using 3D printing technology.   

IT technology and digital printing technology together have established excellent printing machines and solutions for print industry. Simultaneously, the printing materials are also improved to give finest quality printing. Inks for color inkjet printing, LED and evolution of solid printing ink technology has enhanced the printing quality.  

Benefits Of Advanced Printing Machines

 

A splendid variety of 4 color printing machines are available at reliable cost. These machines are useful in printing variety of printing products right from newsletters, magazines, catalogs to brochures, invitation cards etc. Print industries as well as print product customers are benefited with the advanced printing machines of these days.

• Printing cost has reduced significantly
• Printing speed is fast, one gets print products quickly
• Print quality has improved remarkably
• Ultimately advanced printing machines have saved time, efforts and money to avail classic printing products.

Now, it is easy to print labels to fine graphics, advertisements or logos with these printing machines.

3D printing technology has given third dimension to the printing industry. This technology is one of the advanced printing technologies in India. A wide variety of 3D printers are available in the market. These 3D printers need different print materials right from ABS plastic, polyamide to ceramic, resin and other metals to produce fine quality 3D objects. Especially, 3D printers are very useful in designing and establishing models/ prototypes. Nowadays, affordable 3D printers are also available for hobbyists to bring their ideas into reality. A range of 3D printers has been developed fulfill various requirements. If you need a printing machine to suit your requirements, there is a wide range of alternatives to choose the best for you.