Digital Textile Printing Technology - New Horizon For Textile Industry

Digital technology is the keyword of this era. Every industry and field has changed with digital technology revolution. Textile industry has also rewarded by digital technology and most of the processes in textile industry have become fast and easy. Textile printing is one of the processes which have changed drastically. The traditional rotary screen printing has now replaced by various innovative technologies. It is interesting to see how digital technology has brought magical change in textile printing. This article talks about the latest digital printing technology and its advantages.

Advantages Of Digital Printing Technology

Earlier, textile printing was carried out with rotary screen printing. This technique was replaced by many other techniques like thermal transfer printing, thermal inkjet, continuous inkjet, piezoelectric inkjet, electrophotography etc. Digital printing technology brought a variety of digital printers to print on papers. Similarly, digital textile printing technology helped print on fabrics. For digital textile printing, it is essential that the fabric must be processed to have an ink holding capability. Digital printing technology has offered many advantages over traditional printing such as –

• Easy and fast process and printing
• Great flexibility for printing
• Availability of more colors and superb quality printing with photo/ realistic effects
• Facility for exclusive / unlimited designs

But these advantages are common advantages of digital printing arena. It offered wonderful benefits to textile industry as well. These advantages are –

• Economical printing – Digital textile printing saved time, increased printing speed and it is cost- effective.
• Accelerated designing and printing – It not only reduced the space requirements for storing plates, screens, films etc. but also saved time for proofing. It helped accelerate design and product development.
• Green technology – It is safe, clean and very less hazardous for environment. It also helps minimize wastage.
• Easy to correct/modify – Unlike traditional techniques, digital textile printing allows to correct or modify designs without delays or increase in costs.
• Facility for short productions to test market trends – With traditional printing, it was difficult to go for short productions because of cost concerns as well as time factor. Digital printing allows printing short productions quickly and in a cost effective way. Thus, it is easy to test new designs and market trends.
• New opportunities – Digital technology has opened new opportunities for designers, sales persons and merchandisers to produce a huge variety of print designs to fulfill market demands and this helped grow textile industry.
• Encouraged fashion era – The ease of textile printing, corrections, short products and reduced delays certainly helped textile industry to serve ever changing demands from fashion industry.

As the digital textile printing machine prints the file stored on computer, it has minimized the risk of design theft. The variety of digital textile printing machines has been developed on the market today. These machines need different types of inks for printing. Usually, disperse dye inks, acid dye inks and reactive dye inks are used for digital textile printing. No doubt, digital technology has brought a miraculous change in textile printing.

Range Of Label Printing Machines to Fulfill Commercial Requirements

What do you do when you buy certain things from the market? The first thing we do is observing the products and labels for specific information. Labels are one of the used to be part of any product these days. These labels offer all essential information about the products. It is mandatory for almost all products to have labels offering certain essential information. Accordingly, a wide variety of labels are seen in the market. Hence, the demand and supply principle of the market has led to emergence of a wide variety of label printing machines. It is interesting to review the types of label printing machines available today. This article gives a quick review of a variety of label printing machines.

The necessity of type of label for different products varies significantly and it also depends on the information to be displayed on it. For example, food products need labels with manufacturing date, best use before time span, price etc. It also needs branding labels showing awesome product pictures, brand name etc. Some products need bar codes for product identification and tracking inventory. Some products need labels showing warnings, instructions of how to use etc. Thus, label printing requirements vary as per label information and products. Obviously, technology has provided a plenty of label printing devices fulfilling every specific label printing requirement. Just ask for a specific requirement and you will get printing machines designed for specific requirements.

Though, there is a huge variety of label printing machines, there are three main printing technologies used in these machines. These technologies are –

• Flexographic printing technology is a traditional technique of printing.
• Direct thermal printing implies use of heat for printing with heat sensitive media.
• Thermal transfer printing where heat melts the ribbon ink which is absorbed on the printing media.

The label printing machines implement one of these technologies which suit the best for the application. Let’s see the types of label printing machines available on the market. You will find a splendid variety of label printing machines like –

• Barcode printers, name tags, RFID (Radio Frequency Identification) tags, price tag printers. These printing machines mainly implement direct thermal printing technique.
• A wide variety of inkjet and laser label printing machines have been developed to fulfill the market requirements. You will find black or 4 color and multicolor label printers developed for desktop as well as industrial applications.

Besides these printers, there are ticket printers which print specific size tickets on a continuous stationary with perforation (sequential manner), wrist band printers and printers designed to print on a wide variety of media/ base such as plastic, glass, wood, cloth etc. The evolution of variety of digital label printing machines also helped develop a variety of superior quality printing inks suitable for printing devices and applications. So, if you are looking for label printing machine, just determine your printing requirements and you will get the best suitable label printing machine at affordable price. 

Latest Label Printing Technologies

Label is one of the important parts of any product. It is obligatory to stick labels on certain products. While labels serves as one of the effective marketing materials which highlights the product brand. Thus, label printing has great demands from various manufacturing industries. The printing machine industry has brought plenty of label printing machines for them. Label printers are different from regular printers. If you want to know more about label printers and technologies used in label printing, just go ahead and discover it.

About Label Printers

Label printers are specially designed to print labels from small to the size of several inches. Running sheets or rolls are used for label printers. You need not calibrate the label to print on label printer. These printers do not have problems like paper jamming. Label printers are portable devices which can be placed on the desk at ease. The market offers variety of label printing including 4 color printers. The printers are designed using different label printing technologies. Let’s see the technologies used in label printers.

Label Printing Technologies

There are two main technologies used in label printers. These technologies are widely used as per the application of label printing processes. These technologies include –

• Flexographic printing technology – It is the traditional label printing technology which uses ink and flexible relief plates for printing. The flexographic plate is made of rubber or polymer. It is raised with text or image which is attached to the cylinder. The technology uses three types of inks namely water based, UV curing and solvent based inks. These inks are low viscosity and hence facilitate fast printing. The most important feature of this technology is that you can print on any substrate including metallic films, polymer films etc. Typical applications of flexographic printers include printing on carton boxes, self-adhesive labels, shopping bags, wallpapers etc. The technology advancements include improvements in the methods of plate creation and plate materials, ink qualities. The features like enhanced printing quality, cost effectiveness and faster printing are responsible for wide use of these technology devices in the industry.
• Thermal printing technology – As the name suggests the technology uses thermal print head to print images on the label surface. There are two methods of thermal printing such as –

• Direct thermal printing technique – The heat sensitive media(paper) is used. The front side of the label is heat sensitive and back side is self-adhesive. The thermal print head prints the image as label surface area turns black. This technique is widely used for printing bar codes, name tags and price labels for various products.
• Thermal transfer technology –This technique includes a thermal transfer ribbon in between the label and thermal printer head. The heat from printing head melts the pigments on the ribbon and these pigments are absorbed by the label. This technique provides better quality and durability than direct thermal printing. Thermal transfer printers allow printing on wide variety of media like nylon, polyethylene, fabric etc.

These label printing technologies and advancements have improved the label printing speed, quality and reduced printing costs substantially.

Modern Digital Printing Machines For Fast And Quality Printing

Today, Information Technology (IT) has seized all the industries and work processes with advanced technologies. Similarly, printing arena has been expanding its horizon offering a wide variety of printing machines according to user requirements. Whether it is a small or big business, whether it is manufacturing industry or service industry, printing requirements are the part of these businesses. The printing industry serves printing options to cater all their needs. If you are looking for the printing machine for your business or small office, this article talks about printing machines available on the market today.

Customer Oriented Printing Machine Market

You will find the market flooding with tremendous variety of printing machines. Basically these machines have been developed based on three technologies –

• Offset printing – Offset printing machines are used for mass printing applications in publications or print media. The widely used offset printing machines include sheet fed offset printing machines and web offset machines which need large paper rolls for printing.
   
• Letter Press printing – This is the traditional technique of printing and some letter press printing machines are still in use as this technology is cost effective and suits some specific printing requirements.
   
• Digital printing – These latest technology printing machines offer excellent variety to suit almost all printing requirements. Digital printing technology has brought magical change in printing industry. It improved printing speed, quality, convenience and flexibility. Today, you will find different digital printing machines established to suit various printing requirements. Here are some of the digital printing machines that are widely used for different applications –  

• Production and digital press printers - These printers are specially designed for mass printing requirements of media or publications. Various machines provide high quality color printing facilities.
• Laser/ Inkjet printers – These printing machines are available for a wide variety of applications right from commercial printing to personal printing requirements.
• Thermal transfer printers – These printing machines include hot stick and thermal wax printers.
• Imagesetters and Platsetters – These devices are used for image films and plates printing applications.

                     
Besides these digital printing machines, there are various other printing machines designed to suit different applications. Label printing machines are one of them. Using label printing machines, one can print on different media like wood, metal, cloth, plastic etc. Label printers also show a wide variety depending on the print media. CD printers, sticker/ roll printers, vinyl printers, banner printers etc. are also some digital printing machines offering excellent printing services.

The digital printing machinery industry has featured with new dimension that is 3D printing technology. Now, there are a variety of commercial to personalized 3D printers available in the market. 3D printers are different from all other digital printing devices in that these printers create 3D objects according to its design. 3D printers are used to design prototype, model or for production of articles. These printers use ABS plastic and other materials for 3D printing. Thus, digital printing machinery market is full of a wide variety of printing devices to fulfill various printing requirements. Just name it and you will get the best suitable printing machine for you.

Modern Waste Water Treatment Technologies For Better Future

It is said that the Third World War will be enforced because of water. It is true; water is very precious on this verge of explosion of population and growing water needs. Waste water treatment and recycling of water has great importance in this view. Many waste water technologies have been developed to make water clean, potable so that it can be reused for different purposes including agriculture and other needs. While designing waste water treatment plant, it is essential to implement different waste water treatment technologies according to the need of water treatment requirements. Whether you are developing waste water treatment plant for residential unit or industrial, there are many technologies established to suit the specific requirements. This article reveals different water treatment technologies. The modern technologies in waste water treatment offer excellent results and ensure safe water for reuse.

Know About different Waste Water Treatment technologies Available

The emergence of waste water treatment technologies facilitate to remove harmful pollutants, to make it clean and safe for reuse or discharging it in the environment. The technologies today can be broadly classified as –

• Mechanical waste water treatment technologies which combine biological, physical and chemical processes to treat the waste water.
• Aquatic technologies which are usually used for water storage. The most commonly used technology is lagoon technology.
• Terrestrial technologies facilitate to recycle water for agriculture, ground water recharge, reforestation etc.

The mechanical waste water treatment technologies utilize components like tanks, pumps, blowers etc. Let’s see some of the commonly used and effective waste water treatment technologies –

• Microfiltration – It is also referred as synthetic membranes. These filters are capable to remove microorganisms from the contaminated water. The waste water is passed through the filters more than once to achieve the desired level of water purity. The technology is combined with other chemical treatments to assure safe and potable water.
• Aerated lagoon technology – This technology is used where treatment is given to the waste water storage. The artificial aeration of waste water helps biological oxidation. This technology accompanies different processes or methods like biofilters, trickling filters or use of biological contractors.
• Aerobic water treatment technology – It employs useful bacteria to kill harmful microorganisms from the waste water.
• Chemical water treatment technologies – The variety of chemical waste water treatment technologies like ion exchange, ozonation, coagulation, chlorination etc. are emerged to remove dissolved water contamination and make it safe for disposal or reuse. Many chemical solutions are available to treat waste water and remove the unwanted and harmful impurities easily.

Besides these techniques, many other technologies such as sedimentation, degasification etc., are implemented in primary and secondary treatment phases to assure water purification. The treatment plant is designed accounting all factors like type of wastes, volume of waste water and the best suitable water treatment technologies. The combination of different technologies gives excellent results for different applications. Thus, it is important to select the most effective, energy conservative and suitable waste water treatment technologies at different sites. 

Efficient And Effective Technologies For Industrial Waste Water Management

Waste water management is the key issue for many industries generating large volume of waste water in various processes. Effluent treatment plant is very important to manage waste water treatment and achieve the norms given by government bodies. To avail the quality water, various advanced technology solutions are developed today. You will find an array of technologies in industries waste water treatment solutions to get economical yet effective results. Do you want to know more about the technologies used today in industrial water treatment? This article focuses on the different water treatment technologies which are widely used and how they are efficient for different industry requirements.

Industrial Water Treatment Techniques

While devising the waste water treatment plant for any industry, it is essential to assess the type of waste water released from the industrial processes. This waste water can be contaminated with heavy oil quantities, or hazardous chemicals, corrosive materials, metals or other harmful substances which make water unfit for its reuse. One has to consider all these factors while choosing right treatment processes, equipment or technologies. Pumping of the waste water is inevitable activity in any effluent treatment plant. Hence, pumps used in the plants must withstand with the waste water as well as handle it efficiently. That is why; chemical process pumps have been developed in the market. These pumps are not only used in wastewater treatment plants but also used in transporting various chemicals within the industry. A wide range of chemical process pump helps to handle hazardous and corrosive chemicals or waste water.

Let’s see some widely used technologies in effluent / water treatment plants in the industries.

• Mechanical filtration – This technique is capable of filtering even tiny particles of mud/sludge from the waste water. Most commonly used filtration methods include cartridge filters, indexing paper filters and media filters. 
• Electro-coagulation – The low voltage current is passed through waste water which allows contaminants to coagulate and separate from the water. This process can remove suspended solids, heavy metals or emulsified oils from the waste water.
   
• Ozone treatment (ozonation) – The ozone gas (O3) is injected in to the flow of waste water. This process kills microorganisms in the waste water as well as helps deodorize it.
   
• Chemical treatment – The precise amount of chemicals are injected in the flow of waste water to remove contaminants. The process is commonly known as coagulation and flocculation.

Besides these techniques, many other techniques like bioreactor membrane, reverse osmosis, ion exchange etc. are used to treat industrial waste water. These modern techniques are effective and efficient to provide clean and safe water. The best suitable techniques should be implemented in the industrial water treatment plants to avail the desired results. The powerful pumping systems have also developed in the market to suit specific needs of different industries. Many effluent treatment plant companies help industries to design, install and commission the water treatment plants successfully. Even maintenance services are provided to keep the treatment plant running efficiently. 

Select The Best Suitable Pump For Waste Water Treatment Plant

Waste water treatment plants are very important at the places where large volume of waste water is generated and discharged every day. Especially some industries like food industries, chemical industries, pharmaceutical industries and manufacturing units where installation of waste water treatment plants is obligatory as per government rules. In fact, it is the best way to conserve the precious natural resource, water. The waste water treatment plant incorporates different treatment processes known as primary, secondary and tertiary treatment processes through which one can avail desired level of purity of water for reuse or to discharge it in the environment. The waste water discharged at different industries comprises of different types of contamination and accordingly, waste water plant is designed with different treatment technologies. Whatever may be the technologies or processes used in the treatment plant, pumps are the essential components of all waste water treatment plants. If you are seeking for the efficient pumps for the waste water treatment plant, explore all information about the pumps used in the plant at one place.

Pumps Used In Waste Water Treatment Plants

Pumps are used to push the contaminated water or sewage in the plant to pass through different treatment processes. Here you will know about the most commonly used pumps in various waste water treatment plants – 

• Sewage pumps – The pumps used to drain the waste water, sewage/ slurry are known as sewage pumps. The widely used sewage pumps include –

· Centrifugal pumps – These pumps show different configurations. It is the widely used pump because of its design simplicity, smooth flow rate, wide range of capacity and ease of operation and maintenance. It works by directing the liquid using suction technique through its impellers. These pumps usually work best for low viscosity liquids with high flow rates.

Horizontal Multistage Centrifugal Electric Pumps

· Submersible water pumps – These pumps are commonly used to drain slurry or sewage. The pump unit is placed below the water/ sewage and the pump operation is controlled by level sensors. You will find different types of submersible pumps in the market such as sump pumps designed to drain water from sumps, trash pumps. Some submersible pumps handle solid sewage while grinder pumps are used for pressure sewer.  

Submersible Pump

• High Pressure Pumps - These pumps work on the axial piston principle which facilitates very light and compact design. These pumps show fix displacement type of pumps or variable delivery pumps.

High Pressure Seawater Pump

• Water pressure booster pumps – These pumps are used in different applications to control water pressure to maintain its flow. Booster pumps are usually used in residential, commercial, industrial or horticulture applications. 

  

  BoostStar - Hydroneumatic Systems

These different types of pumps can be installed in the waste water treatment plant according to the sewage to be moved across the plant, its volume and the type of pump that can suit the most. Installation of efficient and low maintenance pumps in waste water treatment plant helps achieve efficient system to get quality water.